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Simulation of both additive manufacturing and conventional subtractive machining (cutting).
With Vericut's additive module, you can simulate hybrid composite processing. The Vericut additive module accurately simulates additive manufacturing (layered construction) and traditional subtractive processing (machining) in hybrid composite processing.
![[Case Study] Mercedes-AMG Petronas Formula One Team](https://image.mono.ipros.com/public/product/image/145/2000854651/IPROS15171342018099995675.png?w=280&h=280)
Providing safe and optimized machining operations for Formula One teams!
At the Mercedes AMG Petronas Formula One Team's machine shop, the software 'Vericut' from CGTech ensures the precise machining of many complex and high-value parts. This team, a user for over 20 years, has incorporated the product into their standard operating procedures (SOP), recognizing the benefits of reducing machine interference and part scrap while simultaneously optimizing lead times. Currently, at the team's headquarters machine shop in Blackley, Northamptonshire, they manufacture not only race car parts but also parts for other customer programs, which include another Formula One team and INEOS Britannia (the America's Cup sailing team). For more details, please download the catalog. *For more information, please refer to the PDF materials or feel free to contact us.*
![[Case Study] Tool (2): Mitsubishi Materials Corporation](https://image.mono.ipros.com/public/product/image/102/2000614903/IPROS00083580206348907818.png?w=280&h=280)
Ideal for data analysis! Introducing case studies of software that supports the foundational strength of manufacturing.
At Mitsubishi Material Corporation's Tool Development Department, we check not only for collisions during the holder manufacturing process but also for machine interference. While it does not affect the actual machining, we also conduct program verification for measurement operations. Additionally, general program testing needs to be done with the machine stopped, but with "Vericut," we can proceed with pre-verification without stopping the machine, making it a suitable tool for vertical startups. 【Features】 ■ Allows for reliable pre-verification without stopping the machine ■ A suitable tool for vertical startups *For more details, please refer to the PDF document or feel free to contact us.
![[Case Study] Aluminum Processing (1): Shinwa Co., Ltd.](https://image.mono.ipros.com/public/product/image/9dd/2000614879/IPROS86206142848815905376.png?w=280&h=280)
An essential tool for simulating 5-axis machining! It also serves as an "educational tool" for learning machining.
Shinwa Co., Ltd. specializes in precision aluminum machining and possesses advanced production processing technology, including large and complex shapes with simultaneous 5-axis machining. By introducing "VeriCut," it has become a valuable educational tool for those who have no prior knowledge of machining, helping them deepen their understanding of the process. Additionally, the ability to check NC programs and perform interference checks before machining allows for a clear understanding of processing times, which is a significant advantage. "We find it easy to establish machining schedules, and it has been a great help," is feedback we have received. [Features] ■ Can also be used as an educational tool to deepen understanding of machining ■ An essential tool for simulating 5-axis machining *For more details, please refer to the PDF document or feel free to contact us.
![[Case Study] Precision Equipment: Yamagata Casio Co., Ltd.](https://image.mono.ipros.com/public/product/image/a9e/2000614892/IPROS08737835567658503505.png?w=280&h=280)
A reliable simulator! It avoids significant damage to machinery and greatly reduces check time.
We would like to introduce a case study from the Parts Division of Yamagata Casio Co., Ltd. The simulation component of the mold system "High Net Mold," developed with the aim of fully automating everything from mold design to manufacturing processes, is entirely handled by our 'Vericut.' Since its full-scale implementation, machine troubles have significantly decreased, and settings close to actual machines are now possible. This has led to a substantial reduction in check times. Additionally, it provides a great sense of security when performing "aggressive machining." [Overview] ■ Originally introduced Vericut, but started to utilize it more fully recently ■ Fully responsible for the simulation component of the mold system ■ Since full-scale implementation, machine troubles have significantly decreased *For more details, please refer to the PDF document or feel free to contact us.
![[Case Study] Education: National University Corporation, University of Electro-Communications](https://image.mono.ipros.com/public/product/image/a8d/2000614894/IPROS92111325902915083330.png?w=280&h=280)
Experience simulations of various types of machine tools! Introducing examples of the smooth operation of Bericut.
We would like to introduce a case study from the Graduate School of Intelligent Mechanical Engineering at the National University Corporation, University of Electro-Communications. Upon hearing that "the academic version will be launched in Japan," we decided to implement 'Vericut' two years ago. Currently, we are using a considerable number of licenses, primarily for the production systems lectures in the graduate school and in our research labs. Since the implementation, the feedback from the students who have experienced it has been very positive, and it has become a valuable opportunity to experience aspects of machining technology even without actual machines. [Overview] ■ Decided to implement it upon hearing that "the academic version will be launched in Japan." ■ Positive feedback from students who have experienced it so far. ■ It has become a valuable opportunity to experience aspects of machining technology even without actual machines. *For more details, please refer to the PDF document or feel free to contact us.
![[Case Study] Tool (1): Tungaloy Corporation](https://image.mono.ipros.com/public/product/image/1bc/2000614866/IPROS34677742184482783407.png?w=280&h=280)
A very effective verification tool for tracing the cause! Introducing a suitable tool that connects departments.
At Tangent Technologies Co., Ltd.'s Information Systems Department, we primarily use "Vericut" as a common simulation software for the group, mainly for checking machine interference and processing shapes. It allows for the confirmation of machine interference and enables the specification of many fast-forward points, leading to a significant reduction in processing time, and it is also possible to calculate estimated processing times. We have received feedback stating, "Being able to grasp the estimated manufacturing time in advance, even if it takes some effort, is an important factor for calculating manufacturing costs, so its contribution is very high." [Overview] - Reviewed the software used in-house and gradually transitioned to a common IMC group software. - Used mainly for checking machine interference and processing conditions as a common simulation software for the group. - Leads to a significant reduction in processing time and allows for the calculation of estimated processing times. *For more details, please refer to the PDF document or feel free to contact us.
![[Case Study] Prototype Processing: HILLTOP Corporation](https://image.mono.ipros.com/public/product/image/24e/2000614876/IPROS76873623157634365479.png?w=280&h=280)
Significantly reduces workload and working hours! Complex processing can be reproduced 100%.
We would like to introduce a case study from the manufacturing department of ILLTOP Corporation. To achieve unmanned processing, verification using simulation software is essential. By utilizing thoroughly verified data, we have created a state where accidents do not occur. However, when it comes to multi-tasking machines, the axis configuration becomes complex. We decided to implement "Vericut" because we judged that it would meet our expectations. Since the implementation, based on actual results, the workload and working hours of machine operators have decreased by 80-90%. Work in front of the machine has also significantly reduced, approaching a state where it only requires setting materials and tools and pressing a button. [Overview] ■ Decided to implement based on the judgment that it would meet our expectations ■ Workload and working hours of machine operators have decreased by 80-90% based on actual results ■ Approaching a state where it only requires setting materials and tools and pressing a button *For more details, please refer to the PDF document or feel free to contact us.
![[Case Study] Aluminum Processing (2): Shinwa Co., Ltd.](https://image.mono.ipros.com/public/product/image/99a/2000614895/IPROS41944167214130335432.png?w=280&h=280)
Simulate large workpieces of several meters with certainty! Even with complex 5-axis machining, interference checks can be thoroughly performed.
At Shinwa Co., Ltd., we previously confirmed air cuts using actual machines, but it took time and there was a risk of overlooking programming errors and making assumptions during the work. Additionally, as parts became larger, the tension for operators naturally increased. To improve the environment, we introduced our 'VeriCut'. After the introduction, it took some time to get started, but once accustomed, it became a really user-friendly software, allowing even women with no machining experience to obtain a Level 2 qualification in machining centers. It also helps in understanding machine structures and is highly regarded as an educational tool. [Overview] - Previously, confirmations were made using actual machines for air cuts, but there were risks of overlooking programming errors and making assumptions during work. - It helps in understanding machine structures and is highly regarded as an educational tool. *For more details, please refer to the PDF document or feel free to contact us.
Connect the CNC machine to Vericut.
CGTech has released the latest version 9.5 of the Vericut software in Japanese! Vericut is the industry leader in machine simulation, verification, and optimization for various types of CNC machining, additive, and hybrid manufacturing processes. While Vericut operates as a standalone application, it supports integration with major CAM and tool management systems. In addition to improvements in the core aspects of the product, 'Vericut V9.5' focuses on enhancing connectivity across the entire manufacturing workflow, enabling organizations to do more with the resources they already have. 【Vericut V9.5 Highlights】 ■ Efficient optimization ■ Improvements to VERICUT Reviewer files ■ Enhanced tool data ■ New ToolsUnited interface *For more details, please refer to the PDF materials or feel free to contact us.
![[Case Study] Die Casting: Ryobi Limited](https://image.mono.ipros.com/public/product/image/f7a/2000614890/IPROS27030892126464915061.png?w=280&h=280)
The savior of the manufacturing site! By conducting simulations, defects are eliminated and the mental burden on the site is reduced.
At Ryobi Limited's Die Casting Division, Hiroshima Plant, the introduction of 3D CAD in the late 1990s prompted the promotion of direct engraving from modeling to molds. Initially, there were frequent machine and tool interferences due to modeling surface defects and CAM bugs causing path omissions. Due to reasons such as "high repair costs if the machine's spindle breaks" and "inability to meet scheduled production if functionality stops," we considered improvements and introduced our 'Vericut.' We have made it mandatory to simulate all NC data created and output by 3D CAD/CAM and incorporated it into the work procedures. As a result, we have achieved dramatic effects, eliminating any issues related to CAD/CAM. [Overview] ■ Issues - High repair costs if the machine's spindle breaks, and inability to meet scheduled production if functionality stops. ■ Results - Achieved dramatic effects, eliminating any issues related to CAD/CAM. *For more details, please refer to the PDF document or feel free to contact us.
![[Case Study] Aerospace (1): Mitsubishi Heavy Industries, Ltd.](https://image.mono.ipros.com/public/product/image/6e4/2000614885/IPROS40005235610802791236.png?w=280&h=280)
Belicut adds peace of mind! It brings benefits in terms of delivery time, quality, and cost.
At Mitsubishi Heavy Industries, Ltd., in the Civilian Aircraft Division of the Transportation and Logistics Domain, all created NC programs are verified using "Vericut." They are used for various purposes, including comparison checks with design models, cutting model comparisons between old and new data, interference checks, discussions with the site before processing, and training of younger employees. In particular, in terms of education, it serves as a meaningful training tool because it allows for confirmation of actual operations without damaging machines or tools. Additionally, with the capability for robot simulation, it has become possible to check for tool interference and understand the proximity distance to the workpiece, allowing for the confirmation of optimal processing conditions, which has resulted in a significant reduction in processing time. [Overview] - All created NC programs are verified using "Vericut." - Used for comparison checks with design models and cutting model comparisons between old and new data. - Serves as a meaningful training tool as it allows for confirmation of actual operations without damaging machines or tools. *For more details, please refer to the PDF document or feel free to contact us.
![[Case Study] Energy (1): Kawasaki Heavy Industries, Ltd.](https://image.mono.ipros.com/public/product/image/2fa/2000614888/IPROS63418657823012820855.png?w=280&h=280)
You can have effective conversations with on-site operators! It is an effective tool for accurately conveying program content.
Kawasaki Heavy Industries, Ltd. Gas Turbine & Machinery Company Gas Turbine Business Center was originally manufacturing impellers using casting, but wanted to process them with higher precision through machining. Naturally, it is essential to avoid tool breakage, machine stoppages, and failures. To minimize the impact on production through reliable pre-checks, we introduced "Vericut." Initially, we primarily used it for 5-axis machining of impellers and brisk components, but now we thoroughly conduct pre-verification with our product in all processes of manufacturing, regardless of whether they involve new or old parts, or 3-axis or 5-axis machining, before actual use on the production floor. [Overview] ■ Introduced to minimize the impact on production ■ Initially used primarily for 5-axis machining of impellers and brisk components ■ Now, thorough pre-verification is conducted in all processes of manufacturing before actual use on the production floor *For more details, please refer to the PDF document or feel free to contact us.
Optimize NC programs to improve processing efficiency in shipbuilding.
In the shipbuilding industry, there is a demand for the efficiency of NC programs in the processing of large structures. Particularly in the processing of large components, reducing processing time, minimizing material waste, and improving accuracy are crucial. The Vericut Optimizer optimizes NC programs without using Vericut, addressing these challenges. 【Usage Scenarios】 - Processing of large hull blocks - Machining of complex-shaped components - Efficiency improvements through multi-axis machining 【Benefits of Implementation】 - Reduction in processing time - Minimization of material waste - Acceleration of time-to-market for components
Performance evaluation through the fusion of AI and precision machining.
In the machine tool industry, improving product quality and productivity is always a critical issue. Particularly in parts processing that requires complex shapes and high precision, optimizing machining programs and validating them through machining simulations is essential. Inadequate programs or insufficient validation can lead to processing defects or machine damage. CGTech's Vericut 9.6 conducts simulations with G-code NC programs and supports performance evaluation for multi-axis machining, including high-precision 5-axis processing. 【Usage Scenarios】 - Performance evaluation of machine tools - Validation of machining programs - Reduction of machining time - Reduction of processing defects 【Benefits of Implementation】 - Improvement in processing quality - Increase in productivity - Cost reduction - Improvement in machine utilization rate
Fusion of AI and precision machining for confidentiality and quality improvement.
In the defense sector, maintaining a high level of confidentiality while ensuring product quality is the top priority. Particularly in the machining of parts with complex shapes, the accuracy of NC programs is essential. Errors in the program can lead to leaks of confidential information or degradation of product performance. CGTech's Vericut 9.6 aims to faithfully simulate G-code NC programs, enhancing machining accuracy while protecting confidential information. 【Usage Scenarios】 * Machining of highly confidential parts * Use of multi-axis machining centers * Manufacturing of parts with complex shapes 【Benefits of Implementation】 * Reduced risk of information leakage through verification of G-code NC programs * Cost reduction through optimization of machining time * Improved quality through comparison of cutting models and design models
Supporting the miniaturization of electronic devices with AI and precision machining.
In the electronics industry, there is a demand for miniaturization of products and high-precision processing. In particular, optimizing processing is essential to achieve complex shapes within limited space. If processing precision is low, it may lead to a decline in product performance and a deterioration in yield. Vericut 9.6 supports high-precision product manufacturing by optimizing processing steps through AI-driven simulation. 【Use Cases】 - Processing of enclosures for small electronic devices - Manufacturing of precision parts - Achieving complex shapes through multi-axis processing 【Benefits of Implementation】 - Reduction in processing time - Decrease in defective products - Improvement in product accuracy
Extend tool life in mold processing with Vericut Force.
In the mold industry, high-precision machining and the longevity of tools are required simultaneously. Early wear and damage to tools can lead to decreased productivity and increased costs, making proper tool management essential. Vericut Force contributes to extending tool life by optimizing NC programs and reducing the load on tools. 【Usage Scenarios】 - Maximizing tool life in mold machining - Achieving high-precision mold machining - Reducing machining time 【Benefits of Implementation】 - Reduced frequency of tool changes - Increased productivity - Cost reduction
Improving energy efficiency through the fusion of AI and precision machining.
In the energy industry, there is a demand for the optimization of manufacturing processes and improvement of quality. Particularly in the precision machining of components such as turbines and generators, high accuracy and reliability are essential. Vericut 9.6 performs simulations with G-code NC programs, achieving optimization and efficiency in machining. With AI support features and an intelligent knowledge hub, it streamlines the machining process and contributes to improved energy efficiency. 【Use Cases】 * Machining of turbine blades * Manufacturing of generator components * Multi-axis machining of high-precision parts 【Benefits of Implementation】 * Reduction in machining time * Extension of tool life * Improvement in quality
Pioneering the future of shipbuilding with AI and precision machining.
In the shipbuilding industry, as the trend towards larger sizes continues, the precision of parts and processing efficiency are becoming increasingly important. Particularly in the manufacturing of massive structures, even slight errors can significantly impact the overall quality. Vericut 9.6 enhances processing accuracy by faithfully simulating G-code NC programs and reduces unnecessary processes. It also features AI support functions to assist in optimizing complex machining processes. 【Usage Scenarios】 - Machining of large ship parts - Machining of complex-shaped parts - Utilization of multi-axis machining machines 【Effects of Implementation】 - Reduction in processing time - Decrease in defective products - Cost reduction
Improving the precision of mold processing through the fusion of AI and precision machining.
In the mold industry, there is a constant demand for improving the precision of molds, which directly affects product quality. Particularly for molds that require complex shapes and high precision, reducing machining errors is crucial. Vericut 9.6 conducts machining simulations using G-code NC programs, contributing to the improvement of mold machining accuracy through pre-inspection of overcutting/undercutting by comparing cutting models with design models, and optimizing NC programs considering tool load. 【Usage Scenarios】 - High-precision mold machining - Complex shape mold machining - Multi-axis machining 【Benefits of Implementation】 - Improved machining accuracy - Reduction of defective products - Shortened machining time
Improving the safety of medical device manufacturing with AI and precision machining.
In the medical device industry, the safety and reliability of products are the top priorities. CNC-machined medical device parts require high precision and quality, as they directly impact patient safety. Even a slight mistake in machining can lead to product malfunction or risks to patients. Vericut 9.6 reduces these risks by simulating G-code NC programs at the stage of machining to verify accuracy. 【Usage Scenarios】 - Safety verification in CNC machining of medical device parts - Interference checks in machining complex-shaped parts - Cost reduction through optimization of machining time 【Benefits of Implementation】 - Improved product reliability by reducing machining errors - Shortened development time by reducing the number of prototypes - Mitigation of cost increases due to machining defects
We will optimize the NC program to improve the processing efficiency of automotive parts.
In the automotive industry, there is a constant demand for shortening product development cycles and reducing costs. In particular, optimizing NC programs during the prototyping and mass production stages is essential for reducing machining time, minimizing material waste, and enabling early market entry of parts. The Vericut Optimizer is an NC program optimization solution that can operate independently without using Vericut. This allows for the streamlining of NC programs without changing the existing CAM environment, contributing to enhanced competitiveness in automotive parts manufacturing. 【Usage Scenarios】 - Optimization of NC programs in the prototyping and mass production of automotive parts - Cost reduction through shortened machining time - Minimization of material waste 【Effects of Implementation】 - Reduction in machining time - Decrease in material costs - Shortened time to market for parts
Improving the quality and efficiency of automotive parts processing with CNC simulation.
In the automotive industry, there is a demand for high-quality parts and efficient manufacturing processes. Particularly for parts related to safety, high machining precision is essential. However, machining defects and tool breakage can lead to losses in time and costs. Vericut ensures machining accuracy by simulating the entire CNC machining process, deriving the "correct" result in a single operation. 【Usage Scenarios】 * Prototyping and mass production of automotive parts * 5-axis machining, complex machining, multi-surface machining * Quality control, process improvement 【Benefits of Implementation】 * Improved machining precision * Reduction of defective products * Cost reduction
Vericut achieves efficiency and quality improvement in mold processing.
In the mold industry, the lifespan of molds is a crucial factor directly linked to productivity and cost. Early wear or damage to molds can lead to production interruptions, increased repair costs, and a decline in the quality of the final product. Vericut aims to prevent these issues through CNC machining simulation and extend the lifespan of molds. 【Usage Scenarios】 * Verification of machinability during the mold design phase * Extension of tool life through optimization of NC programs * Prevention of mold damage through anomaly detection during machining 【Benefits of Implementation】 * Reduction of mold manufacturing costs * Improvement of production efficiency * Achievement of high-quality molds
Improving semiconductor manufacturing yield with CNC simulation.
In the semiconductor manufacturing industry, there is a demand for the efficient production of high-quality products. In particular, high-precision processing is essential, as even slight errors can significantly affect yield. Issues in CNC machining, such as tool breakage, processing defects, and material waste, are major factors contributing to yield reduction. Vericut ensures processing accuracy by simulating the entire CNC machining process, preventing these problems before they occur. 【Usage Scenarios】 * CNC machining processes in semiconductor manufacturing * Processing verification during the prototyping stage * Optimization of NC programs before mass production 【Benefits of Implementation】 * Improved yield through reduced processing defects * Extended tool life * Reduced material waste * Shortened test run times
Optimizing NC programs for precision machining of medical devices with Vericut Force.
In the medical device industry, the precision of micro-machining is crucial for ensuring product quality and safety. Particularly for precision components such as implants and surgical instruments, there is a demand for reduced machining time and improved tool life. Inadequate NC programming can lead to machining defects and premature tool wear, potentially resulting in increased costs. Vericut Force addresses these challenges by optimizing NC programs and improving machining time and tool life. 【Application Scenarios】 - Micro-machining of medical device components - Implant manufacturing - Surgical instrument manufacturing 【Benefits of Implementation】 - Reduced machining time - Extended tool life - Improved machining accuracy
Improving the durability of heavy industry through the fusion of AI and precision machining.
In the heavy industry sector, the durability and reliability of products are the most important issues. To manufacture products that can withstand use in harsh environments, improving machining accuracy is essential. Vericut 9.6 supports the optimization of machining and quality improvement by simulating machine tools using G-code NC programs. This contributes to enhancing product durability. 【Application Scenarios】 * Machining of large machine parts * Manufacturing of parts requiring high precision * Multi-axis machining and complex processing 【Effects of Implementation】 * Reduction in machining time * Extension of tool life * Improvement in product quality
We will enhance the safety of CNC machining in medical device manufacturing with Vericut.
In the medical device industry, the safety and reliability of products are the top priorities. The precision of CNC machining directly affects the performance of medical devices and patient safety. Machining defects and tool breakage can lead to product defects and unexpected accidents. Vericut reduces these risks through CNC machining simulation. 【Usage Scenarios】 * CNC machining of medical device parts * Manufacturing of complex-shaped parts * Production of parts requiring high precision 【Benefits of Implementation】 * Improvement in machining accuracy * Reduction of tool breakage and collision risks * Enhanced product reliability
Vericut Force optimizes NC programs in the aerospace field.
In the aerospace industry, there is a demand for high-quality parts and a reduction in manufacturing costs. Particularly in the machining of parts with complex shapes, the optimization of NC programs is crucial. Inadequate NC programs can lead to increased machining time, reduced tool life, and a decline in part quality. Vericut Force optimizes NC programs, supporting reduced machining time, improved tool life, and the production of high-quality parts. 【Usage Scenarios】 * High-precision machining of aerospace parts * Machining of complex-shaped parts * Multi-axis machining 【Benefits of Implementation】 * Reduction in machining time * Extension of tool life * Achievement of high-quality part manufacturing
